High-quality contract manufacturing thanks to state-of-the-art CNC milling centers and metal band saws
In the highly competitive business world, companies in the metal construction industry are increasingly looking for efficient ways to expand their production capacities and optimize costs. One popular solution that meets these needs is contract manufacturing. In this blog post, we will take a closer look at their advantages, particularly with regard to complete machining, component assembly and the use of 5-axis machining centers…
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The future of contract manufacturing in metal construction promises an impressive range of possibilities and benefits
Contract manufacturing is often referred to as “the extended workbench” or is also known as contract or external manufacturing. If, for example, there is a lack of the necessary machinery or manpower for certain tasks, metalworking companies resort to outsourcing work. Order peaks can also be balanced out by outsourcing without having to invest in a specific expensive machine, additional personnel or other operating resources.
What work can be outsourced?
There is a wide range of work that is carried out externally. This can involve the production of a complete process. Special partial work is also possible. The components or material are provided by the client. The agreed processing steps shall be carried out by the contractor. Here are a few examples… Sub-assembly: Sub-assembly, also known as sub-concentration or module concentration, is a central aspect of external production. This is where individual assemblies or components are put together to form a finished product. The advantages of this approach are obvious: an external partner can contribute expertise, experience and an efficient infrastructure to ensure smooth, high-quality installation. By outsourcing component assembly, companies can save time, resources and costs without compromising on quality. This is because quality assurance and stringent testing processes are given special attention in contract manufacturing to ensure that the highest standards are met. Surface finishing also plays an important role in delivering products of the highest quality and with an attractive appearance. Complete processing: Another decisive advantage of outsourcing work is the possibility of complete processing. If a company outsources all production steps, from cutting to the surface treatment of a component, the contract manufacturing partner takes over the entire process chain. This enables the client to concentrate on its core competencies and at the same time deliver high-quality end products, i.e. economically and efficiently finished workpieces. Close cooperation with an experienced partner ensures smooth communication and efficient execution. This leads to shorter throughput times and improved efficiency. Large parts on 5-axis processing machines: 5-axis processing machines offer decisive advantages, but are very cost-intensive to purchase. In addition to precision, the 5-axis processing machines offer great versatility. There is no need for time-consuming reclamping of metal workpieces. In other words, the ultra-modern machines enable complex processing in just one operation. This leads to precise results and shorter production times. By working with a contract manufacturing partner that has this advanced technology, companies can benefit from the advantages of 5-axis machining without having to invest in expensive equipment.
But who offers external production?
Of course, there are many different providers. What they all have in common is that they have processes and / or production machines as well as specialist knowledge that the client requires. MEBA, a specialist in metal band sawing machines, is able to produce customized solutions with maximum precision thanks to state-of-the-art CNC milling centers, high-quality metal band sawing machines developed and produced in-house and lean manufacturing processes. MEBA also carries out machining and manufacturing services, such as the production of sandwich components, welding and assembly. The combination of advanced technologies and automated manufacturing processes enables efficient capacity utilization and fast delivery times, which is ideal for companies that require cost-optimized production processes. The use of the 5-axis processing machines described above is another decisive advantage of external production with MEBA. By using CAD/CAM programming and a wide range of materials, various industries can benefit from the versatile and individual solutions of contract manufacturing. The flexibility of outsourcing gives clients the opportunity to respond to customer orders quickly and with maximum dimensional accuracy. For example, MEBA uses a traveling column milling machine that processes large parts with dimensions of up to 8500X1500X1500 cm. This enables 4-sided processing in pendulum mode in a size of 2 x 4 meters. In principle, MEBA offers contract manufacturing for all metal parts that are further processed. In the large parts sector, these include excavator joints, excavator shovels, machine stands and plates for machines, to name but a few. MEBA’s great strength is the fact that the industry specialist develops its high-quality band saws and accessories completely in-house, has a “lean production”, i.e. standardized, efficient production and provides the associated service itself. Customers benefit from the expertise and the complete package. Many years of experience in mechanical engineering are added to this. This means that MEBA can take on the complete machining of components. The metal parts are machined on modern milling centers and band saws, can be painted in the in-house paint shop and can also be assembled.
In summary, what are the advantages of contract manufacturing for the client?
Thanks to comprehensive project management and the ability to meet specific requirements, external manufacturing can offer cross-industry solutions. From the automotive industry to aerospace, from medical technology to electronics – individual requirements are met and companies are supported in strengthening their competitive advantage. Resources are used sustainably. Specialists with in-depth expertise and experience contribute to process optimization and support companies in exploiting their innovation potential. All in all, the future of contract manufacturing in metal construction offers valuable opportunities to produce customized products, expand your own range of services, optimize costs and ensure customer satisfaction. Customized orders, quality assurance, flexibility and efficient productivity are just some of the many benefits that companies can achieve by working with an experienced contract manufacturer.
Conclusion
Outsourcing work in metal construction offers numerous advantages, particularly with regard to component assembly, complete machining and the use of 5-axis processing machines. Companies can expand their production capacities, optimize costs and deliver high-quality products at the same time. By working closely with an experienced contract manufacturer, clients benefit from its infrastructure, expertise and advanced technologies without having to invest in expensive equipment. There is no doubt that external manufacturing is a future-oriented solution for metal construction that gives companies a decisive advantage in today’s highly competitive industry.
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