MEBA3D

MEBA Arrow

MEBA3D

MEBA Arrow

MEBA3D

MEBA3D

Separate 3D parts cleanly and efficiently
from the base plate

Separate 3D parts from the base plate cleanly and efficiently

In the field of additive manufacturing, MEBA is an innovation driver in the post-processing of products from the 3D printer. Long before 3D sawing became a trend, we developed a concept and practical solutions to cleanly and precisely separate 3D printed parts from the base plate. The advantages are obvious: fast process times, very good cutting results, low operating and cost requirements. With the MEBA3D models you are again the decisive step ahead. One of our many enthusiastic customers puts it in a nutshell: “The additively manufactured components can be cleanly separated from the base plate with the MEBA bandsaw. Neither components nor base plate are damaged. We are very satisfied with the results.”

MEBA is an innovation driver in the field of additive manufacturing

Special clamping device

3D metal printing has become increasingly important in recent years. Our concept for finishing is based on the straight cut saws of the successful MEBAeco product family, which stands for state-of-the-art machine technology, high efficiency and best cutting results.

Our MEBA3D has a special clamping device for holding the build-up plates. You can align them so precisely that the band saw accurately releases the 3D printed workpieces from your build plate. Cutting channel and feed monitoring ensure high process reliability. Optionally, a protective housing and an additional suction device prevent dust from spreading during machining.

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3D sawing machine: MEBAeco3D for additive manufacturing

The 3D sawing machine for additive manufacturing MEBAeco3D. The metal saw for cutting 3D printed parts from build plates, as a perfect complement for additive manufacturing.

User friendly application

In particular, the user-friendly application is a big plus of our 3D sawing concept compared to conventional processes such as
Wire EDM.

You clamp the build-up plate and start the sawing process. In addition to significantly lower purchase and maintenance costs, the long service life of the saw band keeps your costs down. And you can increase the utilization and amortization of the machine without much effort: In just a few steps, you can convert the MEBA3D for standard sawing jobs.

You already have a MEBA bandsaw in use and would like to use the advanced 3D system? In many cases, the machine can be upgraded easily and cost-effectively.

User friendly application

In particular, the user-friendly application is a major plus of our 3D sawing concept compared to conventional processes such as wire EDM.

You clamp the build-up plate and start the sawing process. In addition to significantly lower purchase and maintenance costs, the long service life of the saw band keeps your costs down. And you can increase the utilization and amortization of the machine without much effort: In just a few steps, you can convert the MEBA3D for standard sawing jobs.

You already have a MEBA bandsaw in use and would like to use the advanced 3D system? In many cases, the machine can be upgraded easily and cost-effectively.

MEBA3D Paket

  • Saw feed via frequency-controlled ball screw drive with automatic cutting pressure and feed monitoring

  • Rapid traverse lowering of the saw frame via push button

  • Frequency controlled AC drive 15-150 m/min

  • Hydraulic material full stroke clamping

  • Movable tape guide arm, adjustment to material width

  • Precise saw band carbide roller guide

  • Chip cleaning brush travelling

  • Saw band tension manually with torque wrench

  • Coolant unit (can be combined with MEBA Micro dosing unit)

MEBA3D Paket

  • Saw feed via frequency-controlled ball screw drive with automatic cutting pressure and feed monitoring

  • Rapid traverse lowering of the saw frame via push button

  • Frequency controlled AC drive 15-150 m/min

  • Hydraulic material full stroke clamping

  • Movable tape guide arm, adjustment to material width

  • Precise saw band carbide roller guide

  • Chip cleaning brush travelling

  • Saw band tension manually with torque wrench

  • Coolant unit (can be combined with MEBA Micro dosing unit)

Saw including clamping device

Saw including clamping device

Clamping device for precise cutting of 3D printed workpieces

Our metal band saw machine is equipped with a special clamping device to hold build-up plates and can accurately release 3D printed workpieces from the customer’s own build-up plate. They fix the plate on the MEBA fixture, which can be moved as required via linear guides and thus aligned precisely.

At the end of the sawing process, you disassemble the jig plate and can use it for further printing with little rework. Our MEBA3D gently detaches 3D parts from the plate with little effort and a fast saw cut.

Suitable for retrofitting

The entire device is built on a base plate and in many cases can be easily and inexpensively mounted on existing band saws. This is how you complement your existing machinery.

Technical data

Technical data

Especially suitable for base plates up to:

– maximum 300×300 mm
– smoothly adjustable via linear guides

Side view of the MEBA eco3D 335

Your advantages

  • Quick clamping: with one hand movement, the

  • Base plate fixed or dismantled

  • Low acquisition costs

  • Low maintenance costs

  • Few operating steps: clamping, sawing

  • Short process time

  • Very good cutting result

  • Long service life of the saw band

  • Optimal utilization and amortization: the saw can also be used for

  • Use standard sawing tasks

  • Short changeover time: the entire clamping fixture can be installed with little

  • Effort mounted / dismounted in a short time

Side view of the MEBA eco3D 335

Option hood

Option hood

Hood for 3D package

Your advantages

  • Limits the dirt area

  • Removable drip tray

  • User-friendly: movable hood for easy attachment and removal of the base plates

  • Process reliability: Inspection glass enables insight into the running sawing process

  • Smooth running: can be moved as required via linear guides

  • Individual: flexible attachment of suction nozzles with “Suction for 3D package” option
  • Suitable for retrofitting

  • Quick and easy assembly/disassembly

Option industrial vacuum cleaner

Option industrial vacuum cleaner

Industrial vacuum cleaner for 3D package

  • Industrial dirt vacuum cleaner for the removal of coarse and fine dusts

  • Safety suitable for extraction of combustible dry dusts in zone 22

  • Manufactured in accordance with Directive 94/9/EC for equipment and protective systems for
    Intended use in potentially explosive atmospheres

Your advantages

  • Extraction of dust during dry sawing

  • Clean working environment

  • Health protection

  • Strong suction power

  • High mobility due to smooth-running rollers

  • Versatile application possibilities for standard suction tasks

Important safety note

Dust explosion-proof industrial vacuum cleaners are not suitable from a safety point of view for sucking up or extracting explosive substances or equivalent substances within the meaning of §1 SprengG (German Explosives Act), liquids and mixtures of combustible dusts with liquids. The operator guarantees safe avoidance of ignition sources.

YOUR ADVANTAGES

Compared to conventional production methods such as wire EDM, the MEBA 3D sawing concept is extremely uncomplicated with only a few operating steps: simply clamp and saw. The acquisition and maintenance costs are significantly lower.

The long service life of the saw band also keeps costs low. Utilization and amortization of the saw are additionally favored by the fact that MEBA3D saws can also be used for standard sawing jobs with little conversion effort.

MEBA3d in its
process chain

MEBA3d in your process chain

The process

The 3D parts are printed onto a plate. You fix this plate on the MEBA fixture, which you can move as you wish via linear guides and thus align precisely. Once the plate is aligned, the sawing process begins. MEBA3D band saws remove the 3D printed workpieces quickly and accurately from the plate. These fall down and can be removed, if necessary further refined. At the end of the sawing process, disassemble the fixture plate and use it for further printing with little rework. With little effort and a quick saw cut, you have gently released the 3D parts from the plate.

productfinder-by-machine-meba3d-process

FAQ

FAQ

frequently asked questions:

The MEBA straight cut bandsaw is equipped with a special clamping device to accommodate 3D metal printing base plates. These can be precisely aligned. Subsequently, the 3D printed workpieces are precisely cut off at the 3D metal printing base plate.

It is not about the utilization of the saw, but about the perfect separation of the printed parts. The investment in the machine is small compared to the 3D printer and pays for itself quickly. When purchasing a 3D printer, part separation solutions are rarely discussed, but this is an essential part of the overall process. Because producing parts (3D printing) using the latest technology (in the SLM or DMLS process) and then cutting them off the base plate manually with a hammer and chisel is no longer in keeping with the times. Not to mention the not always satisfactory results in terms of quality, time and manpower. The MEBA 3D saw cuts the parts quickly and reliably. It is the perfect complement to the 3D printer in the complete package. In addition, the saw can also be used for standard sawing tasks.

The band saw has a feed monitoring system and a frequency-controlled ball screw drive. The base plate can be moved as required via linear guides and can thus be precisely aligned. The sophisticated technology gently releases the 3D parts from the plate.

Yes. Due to the precise sawing process, the fixture plate can be disassembled at the end of the process and used for further printing operations with little rework.

Yes. The machine is equipped with well thought-out and long-term proven technology as standard. The MEBA solution has the advantage that the saw frame is 2-column guided and continuously driven. This allows us to achieve a very fine, adjustable cutting and feed rate. Also very important: the selection of saw blades for the material to be cut.

The MEBA 3D saw can be equipped with a protective enclosure and an industrial dirt extractor. These options create a clean working environment and ensure the all-important health protection. Coarse and fine dusts are eliminated. You do not inhale powder, and it does not get on your skin.

No. Your employees can be instructed directly at the saw. It is easy to operate, impresses with its overall simple handling – and conversion is also child’s play with a few simple steps. In principle, you can say: Just clamp and saw. In the same way, the machine can also be conveniently cleaned in a short time.

MEBAtipp

You already work with a MEBA saw and now you want to enjoy the advantages of 3D sawing without buying a new machine right away? Contact us:

We will be happy to check whether the MEBA3D system is also compatible with your saw. The entire device is built on a base plate and can be mounted on some MEBA models. 3D sawing therefore does not automatically require the purchase of a completely new saw, but can in many cases be easily and cost-effectively added to your existing machinery.

You have the task –
we have the solution!

Our expert will advise you individually.

MEBAtipp

You already work with a MEBA saw and now you want to enjoy the advantages of 3D sawing without buying a new machine right away? Contact us:

We will be happy to check whether the MEBA3D system is also compatible with your saw. The entire device is built on a base plate and can be mounted on some MEBA models. 3D sawing therefore does not automatically require the purchase of a completely new saw, but can in many cases be easily and cost-effectively added to your existing machinery.

You have the task – we have the solution!

Our expert will advise you individually.